We're
surrounded by electronic gadgets and appliances, and even devices that
don't appear to be electronic may use electronic circuitry internally.
For electronics to work properly, it's imperative that voltage be stable
and constant. That's the job of a voltage regulator. In this article,
we'll explore voltage regulators in a little more detail.
What Is a Voltage Regulator?
A
voltage regulator is an electronic device used to keep the voltage
output of a power supply at a constant level, independent of the current
drawn by a load and changes in the input voltage supplied to it. In general, these devices are implemented as a single
integrated circuit (IC) in a variety of package formats or as separate
modules, consisting of several discrete components and possibly
integrated circuits. A regulator that reduces voltage is called a buck
regulator, and one that increases voltage is called a boost regulator.
What Affects the Output of an Unregulated Voltage Source?
The output voltage of an unregulated voltage source depends on:
- Load current: The
output of an unregulated voltage source will drop as the current
increases. This is because of internal resistance, which causes a
voltage drop as current flows. This voltage drop subtracts from the
ideal internal voltage source and causes the output of the supply to be
lower than the open circuit voltage without a load. We'll examine this
in more detail later and work out the equations for output voltage
versus load resistance.
- Battery charge state: If a voltage source is a battery, the output voltage can vary depending on its state of charge or discharge.
- Input voltage to the unregulated voltage source: The output voltage of an unregulated power supply powered by the mains can also change as the mains voltage changes.
For more information on basic electricity and volts, amps and watts, see my guide: How to Understand Electricity: Volts, Amps and Watts Explained on Appliances
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Block diagram of a voltage regulator. Vout may be greater or less than Vin. © Eugene Brennan |
Why Does Voltage Vary if a Regulator Isn't Used? A Detailed Analysis
All
linear electrical networks containing only voltage sources, current
sources and resistances (which include power supplies and batteries) can
be modeled as a Thévenin equivalent circuit with an ideal voltage and a
source resistance in series, as shown in the diagram below. The ideal
voltage source produces a voltage that doesn't change no matter what
current is drawn from it. So, for instance, if the voltage source is 12 V
and one million amps are drawn, it still outputs that voltage. Such
devices don't exist in real life, and all voltage supplies have internal
resistance that causes a voltage drop as the voltage source is loaded.
As current increases through the internal resistance of the source, Rint
in the diagram below, it causes a potential drop across the resistor.
The potential drop equals the current through the source resistance,
multiplied by the resistance Rint. This potential drop
subtracts from the ideal voltage V, so the voltage at the output
terminals of the Thévenin equivalent circuit at the load RL, which we'll call VL is:
VL = V - IRint
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Any linear electrical
network can be modeled as a Thévenin equivalent circuit (enclosed within
the red dotted line) with an ideal voltage source V and a source
resistance Rint in series. RL is a connected load. © Eugene Brennan |
On open circuit, with no load connected (RL is infinite) and I is zero, so:
VL = V - IRint = V - 0Rint = V
The output voltage on open circuit is the same as the ideal voltage source.
What is the output voltage with a load connected?
To work out the voltage with a load connected, we need to find the current I.
The total resistance of the circuit is the sum of the Thévenin equivalent source resistance Rint and load resistance RL in series.
The current through both resistors is given by Ohm's law as:
I = V/(Rint + RL)
The
voltage at the load equals the current I flowing through the load,
multiplied by the resistance of the load. If the load voltage is VL, then substituting for I from the equation above gives us:
VL = IRL = VRL/(Rint + RL)
Dividing the numerator and denominator of the right hand side of the equation by RL gives:
VL = V/(Rint/RL + 1)
We can see that if RL is infinite, i.e., on open circuit:
VL = V/(Rint/∞ + 1) = V/(0 + 1) = V
So, the output voltage is the same as that of the ideal voltage source.
When RL = 0, i.e. a short circuit:
VL = V/(Rint/0 + 1) = V(∞ + 1) = 0
The output voltage is zero when the load resistance is zero.
(Strictly
speaking, division by 0 is undefined in math, but we can practically
think of division by 0 giving an infinite result and dividing by
infinity as giving 0 in the equations above.)
In between these values, as the load resistance falls, the Rint/RL + 1 term in the denominator of the equation increases, and VL decreases.
This is the crux of the problem. As a supply is loaded and load
resistance falls and more current is drawn, the output voltage of a
non-regulated supply falls. A regulator solves this problem.
It's
important to remember that the Thévenin equivalent circuit is just a
model, and there aren't actually an ideal voltage source and series
resistor component in, for example, an AA cell, bench power supply,
lithium battery or power supply in an appliance or gadget. The model
just describes how a supply behaves.
What Are the Two Types of Voltage Regulators?
There are two types of semiconductor regulators: the linear regulator and switching regulator.
Linear Regulator
There are two types:
- Series regulator.
This uses a pass transistor such as a bi-junction transistor (BJT) or
metal–oxide–semiconductor field-effect transistor (MOSFET) and
associated circuitry to control voltage. The pass transistor effectively
works as a controlled dropper resistor in series between the input
supply and the regulator output. A typical regulator has a 5-volt
output. So, if the input voltage is 14 volts, it drops that voltage from
14 to 5 volts.
The control circuitry in the regulator monitors the
regulator output voltage, and if the load tries to take more
current and output voltage tries to fall, the control circuit reduces
the resistance of the pass element so that it drops less voltage in
order to maintain the output at a constant 5 volts. Similarly, if the
load takes less current, the resistance is increased. A linear regulator
is a classic negative feedback control system (like the governor on an
engine, keeping speed constant as the load increases/decreases).
- Shunt regulator. This uses a device such as a Zener
diode in parallel with the load. A Zener diode has a characteristic
such that the voltage drop across its terminals is relatively constant,
independent of the current through it. By placing the diode in parallel
with a load, this has the effect of stabilising voltage and keeping it
the same as the Zener diode voltage.
Disadvantages of Linear Regulators
Since
the pass component in the regulator is in series with the load, the
current supply from the source is the same as that supplied to the load.
However, since the voltage is dropped by the pass component, power is
wasted as heat in the device. The higher the input voltage, the greater
the wastage since P = VI, where V is the drop across the regulator, I
is the current through the load and P is the power, dissipated as heat. The lower the input voltage, the
better, and a small or large heat sink may be needed, depending on the
ambient temperature and voltage drop. Basic regulators need about a
2-volt difference between input and output voltages to work, but low-dropout regulators are available, which can work with a smaller
difference between IP and OP.
Voltages and Packages
Linear
voltage regulators are commonly available in the TO220 package with
voltages of ± 5 V, 6 V, 9 V, 12 V, and 15 V. The 780XX series can output
a current of up to 1.5A. Regulators with higher current outputs are
also available in different packages. Adjustable voltage regulators,
such as the LM317, are also available.
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Block diagram of a series linear regulator. © Eugene Brennan |
A
basic regulator made from discrete components can be made using a pass
transistor, Zener diode and resistor to bias the diode. The Zener diode acts as a reference voltage, the potential drop across it staying relatively stable as the voltage of the unregulated input to the power supply varies.
Taking KVL about
the base circuit:
VD = VL + Vbe
So VL = VD - Vbe
If the load increases and VL tries to fall, VD remains constant. However, Vbe
increases, causing an increase in base current. This increases the
collector current and decreases the collector-emitter voltage,
increasing VL to compensate.
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Schematic of a basic
voltage regulator. The Zener diode sets a reference voltage and the
transistor keeps the output voltage reasonably stable as current
changes. © Eugene Brennan |
Switching Regulators
A
switching regulator, on the other hand, works differently. Unlike a
linear regulator, which can be very inefficient and waste power as heat,
switching regulators can be up to 95% efficient. In buck mode (reducing
voltage), they work by chopping the input voltage to the regulator into
a pulsed waveform and applying this to a capacitor/inductor, which
effectively works as a tank, smoothing the chopped waveform (analogous
to the way an engine flywheel smooths the pulsed intermittent power from
the cylinders). The duty cycle (how long the pulse is on) of the
switching waveform is varied depending on the demand of the load in
order to keep the op voltage constant.
Disadvantages of Switching Regulators
Since
a switching regulator runs at high frequency, switching voltages on and
off can generate a lot of electromagnetic interference (EMI). Most
countries have regulations for the amount of EMI emitted by products
sold, governing the level of both interference radiated through the air
and through power cords. Most appliances have EMI filters to reduce this
interference, but some still get transmitted. If you turn on a radio
and switch it to the AM band and tune away from a channel and hold the
radio close to a device such as a computer or a phone, you can hear the
interference as noise on the radio.
Another issue with switching
regulators is that switching noise can make its way to sensitive
electronics in the device. So extra filtering is necessary to reduce
this.
References
Boylestad, Robert L. (1968). Introductory Circuit Analysis. (6th ed. 1990) .Merrill Publishing Company, London, England.
Donald G. Fink, H. Wayne Beatty (1978). Standard Handbook for Electrical Engineers Eleventh Edition, Mc Graw Hill.
Millman, J., & Grabel, A. (1987). Microelectronics. McGraw-Hill.
Linear and switching voltage regulator fundamental part 1. Texas Instruments. https://www.ti.com/lit/an/snva558/snva558.pdf
Disclaimer
This
content is accurate and true to the best of the author’s knowledge and
is not meant to substitute for formal and individualised advice from a
qualified professional.
© 2022 Eugene Brennan